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统一框架下多类型圆角过渡曲面构建方法

Methodology for Constructing Multi-Type Filleted Transition Surfaces within a Unified Framework

  • 摘要: 圆角过渡用于光滑连接物体外部曲面以消除尖锐边,是光滑曲面造型及实体造型中的核心技术。针对传统过渡方法需要运算修正、方式不灵活、需要综合应用多种方法导致系统开发难度大的缺陷,提出统一框架下多类型过渡曲面构建方法。基于滚球理论设计并推导一种圆角过渡曲面表达数学模型,以规避传统方法中控制点修正带来的误差问题;然后通过精度迭代控制来保障过渡曲面的拼接精度;通过局部步骤的替换,实现包括等半径、无/带脊线变半径、三切面以及插值指定曲线等多种过渡曲面的构建。工业软件圆角过渡功能开发表明,所提方法较综合应用多种传统方法可减少约25%的工作量。压气机叶片建模实验结果表明,所提方法生成的过渡曲面的连续性、光顺性达到了商业软件NX的同等水平。

     

    Abstract: The fillet transition is a core technique for smoothly connecting surfaces to eliminate sharp edges. Traditional transition methods suffer from the need for computational corrections and lack of flexibility, leading to significant difficulties in system development. To address these issues, a unified framework for constructing multi-type transition surfaces has been proposed. This method derives a mathematical model for fillet surfaces based on the ball-rolling theory, avoiding the error issues associated with control point corrections in traditional methods. Then, precision iterative control is employed to ensure the stitching accuracy of the transition surfaces. By replacing local steps, a variety of transition surfaces are constructed, including constant radius, variable radius with or without spine lines, three-cut surfaces, and interpolation of specified curves. The development of fillet transition functions in industrial software indicates that this method can reduce the workload by approximately 25% compared to the comprehensive application of various traditional methods. Experimental results from modeling compressor blades demonstrate that the continuity and smoothness of the transition surfaces have reached the same level as NX.

     

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